Solid antimicrobial

ABSTRACT

A method of treating surfaces in order to eliminate microbial growth by adding an antibacterially effective amount of an organosilicon quaternary ammonium silatrane compound to the surface in order to destroy bacteria and fungi. The preferred organosilicon quaternary ammonium silatrane compound has the formula ##STR1## wherein R 1 , R 2 , R 3 , and R 4 , each represent a hydrogen atom or a methyl, ethyl, propyl, or butyl radical.

BACKGROUND OF THE INVENTION

This invention relates to a composition and to a method of treatingsurfaces with a solid form of an organic solvent borne antimicrobialagent in order to eliminate microbial growth.

An antimicrobial is an agent that destroys or inhibits the growth ofmicroorganisms. The major classes of microorganisms are bacteria, fungiincluding mold and mildew, yeasts, and algae. Microorganisms can befound in the air, the waters, the human body, soil, wastes, and on allsurfaces. The organisms are deposited from the air, food and drinkspills, dust, dirt and tracked in soil, and from human excreta such assweat, urine, and feces. Organisms grow and multiply when there isavailable a nutrient source of food such as dirt, organic or inorganicmaterial, and living tissue. For growth and multiplication, organismsalso require warm temperatures, and moisture. When these conditionsexist, microorganisms thrive and flourish. Microbial growth, however,leads to many problems such as unpleasant odors ranging from stale tomusty and mildew-like, to putrid and foul smelling, resembling ammonia.The growths also produce unsightly stains, discoloration, anddeterioration of many surfaces and materials in which they come intocontact. A more serious disadvantage of microbial growth is theproduction of pathogenic microorganisms, germs, their metabolic productsand their somatic and reproductive cell parts, which contribute to thespread of disease, infection, and disorders.

Antimicrobial agents are chemical compositions that are used to preventsuch microbiological contaminations by inhibiting, killing and/orremoving them and neutralizing their effects of deterioration,defacement, odor, disease or other negative effects. Particular areas ofapplication of antimicrobial agents and compositions are, for example,cosmetics, disinfectants, sanitizers, wood preservation, food, animalfeed, cooling water, metalworking fluids, hospital and medical uses,plastics and resins, petroleum, pulp and paper, textiles, latex,adhesives, leather and hides, and paint slurries. In the area of medicalapplications, antimicrobials are often used as powders, in lotions,creams, ointments and/or delivered in a variety of solvents or directlyas over-the-counter or ethical drugs to alleviate, mediate, cure and/orprotect people or other animals from disease or cosmetic conditions. Ofthe diverse categories of antimicrobial agents and compositions,quaternary ammonium compounds represent one of the largest of theclasses of antimicrobial agents in use. At low concentrations,quaternary ammonium type antimicrobial agents are bacteriostatic,fungistatic, algistatic, sporostatic, and tuberculostatic. At mediumconcentrations they are bactericidal, fungicidal, algicidal, andviricidal against lipophilic viruses. Silicone quaternary ammonium saltcompounds are well known as exemplified by U.S. Pat. No. 3,560,385,issued Feb. 2, 1971, and the use of such compounds as antimicrobialagents is taught, for example, in a wide variety of patents such as U.S.Pat. Nos. 3,730,701, issued May 1, 1973, and 3,817,739, issued June 18,1974, where the compounds are used to inhibit algae; 3,794,736, issuedFeb. 26, 1974, and 3,860,709, issued Jan. 14, 1975, where they areemployed for sterilizing or disinfecting a variety of surfaces andinstruments; and 3,865,728, issued Feb. 11, 1975, where the compoundsare used to treat aquarium filters. Published unexamined EuropeanApplication No. 228464 of July 15, 1987, teaches that microorganisms onmulti-cellular plants can be killed by the application thereto of anaqueous mixture of a surfactant and an organosilicon quaternary ammoniumcompound. U.S. Pat. No. 4,564,456, issued Jan. 14, 1986, disclosesorganosilanes as anti-scale agents in water systems. In a particularapplication of an antimicrobial silicone quaternary ammonium compound, apaper substrate is rendered resistant to the growth of microorganisms inU.S. Pat. No. 4,282,366, issued Aug. 4, 1981. In U.S. Pat. No.4,504,541, issued Mar. 12, 1985, an antimicrobial fabric is disclosedwhich is resistant to discoloration and yellowing by treatment of thefabric with a quaternary ammonium base containing an organosilicone.U.S. Pat. No. 4,615,937, issued Oct. 7, 1986, as well as its companionU.S. Pat. No. 4,692,374, issued Sept. 8, 1987, relate to wet wipertowelettes having an antimicrobial agent substantive to the fibers ofthe web and being an organosilicon quaternary ammonium compound. In aseries of Burlington Industries, Inc. U.S. Pat. Nos. 4,408,996, issuedOct. 11, 1983, 4,414,268, issued Nov. 8, 1983, 4,425,372, issued Jan.10, 1984, and 4,395,454, issued July 26, 1983, such compounds aredisclosed to be useful in surgical drapes, dressings, and bandages. Thissame assignee also discloses these compounds as being employed insurgeons' gowns in U.S. Pat. Nos. 4,411,928, issued Oct. 25, 1983, and4,467,013, issued Aug. 21, 1984. Organosilicon quaternary ammoniumcompounds have been employed in carpets, in U.S. Pat. No. 4,371,577,issued Feb. 1, 1983; applied to walls, added to paints, and sprayed intoshoes, in U.S. Pat. No. 4,394,378, issued July 19, 1983; formulated asaqueous emulsions in U.S. Pat. No. 4,631,273, issued Dec. 23, 1986;applied to polyethylene surfaces and used in pillow ticking in U.S. Pat.No. 4,721,511, issued Jan. 26, 1988; in flexible polyurethane foams offine-called, soft, resilient articles of manufacture in U.S. Pat. No.4,631,297, issued Dec. 23, 1986; and mixed with a surfactant in BritishPatent No. 1,386,876, of Mar. 12, 1975, and in Japanese KokaiApplication No. 58-156809, filed Aug. 26, 1983, of Sanyo ChemicalIndustries, Ltd. Some general, more domestic type applications of thesecompounds, has included their use in a dentifrice as in U.S. Pat. No.4,161,518 issued July 17, 1979; in a novel laundry detergent in U.S.Pat. No. 4,557,854, issued Dec. 10, 1985; as a hair conditioner in U.S.Pat. No. 4,567,039, issued Jan. 28, 1986; and in a soft contact lensdisinfectant solution in U.S. Pat. No. 4,615,882, issued Oct. 7, 1986.In U.S. Pat. No. 4,614,675, issued Sept. 30, 1986, properties can beinfluenced by mixing the silicone quaternary ammonium salt compoundswith certain siloxanes.

Other typical uses of organosilicon quaternary ammonium compounds inaccordance with the prior art can be seen from U.S. Pat. Nos. 4,005,024;'025; '028; and '030; each issued on Jan. 25, 1977, and relating to hardsurface rinse aids and detergents for hard surfaces. Contact lenses aretreated with an organosilane in U.S. Pat. No. 4,472,327, issued Sept.18, 1984. In U.S. Pat. No. 4,682,992, issued July 28, 1987, glassspheres are treated with the compounds and employed as filters. Thecompounds are used to treat swine dysentery in U.S. Pat. No. 4,772,593,issued Sept. 20, 1988; in a wet wiper in U.S. Pat. No. 4,781,974, issuedNov. 1, 1988; applied to a polyester fabric in U.S. Pat. No. 4,822,667,filed Apr. 18, 1989; and adhered to polyamide yarn in U.S. Pat. No.4,835,019, issued May 30, 1989. In Canadian Patent No. 1,217,004,granted Jan. 27, 1987, organosilane quaternary ammonium compounds areformulated into bleaches that are applied to hard surfaces such as bathtubs, wash basins, toilets, drains, and ceramic tile floors.

The "unbound" antimicrobials of the prior art are not the equivalent ofthe "bound" antimicrobial organosilanes of the present invention becausethe unbound antimicrobials do not perform substantially the samefunction, in substantially the same way, to produce substantially thesame results, as do the bound silanes of the present invention. Thefunction differs because the bound antimicrobial is permanent whereasthe unbound types are easily washed away or rubbed from the surface. Thecompounds of the present invention are not only durable but retain theirantimicrobial activity after some ten laundering cycles, and onlyslightly diminish in their activity after as many as twenty-fivelaundering cycles. The bound silanes of the present invention retain aneffective kill level of microorganisms. The manner in which the boundsilane functions differs from the unbound types, since the bound silaneattaches itself to the surface to which it is applied, whereas theunbound types are mere coatings which are not substantive. This issignificant since the silane antimicrobial will continue to preventreinfestation, and enables one to utilize the intrinsic antimicrobialactivity of the silane treated surface to kill transient microbes, longafter the unbound types of antimicrobials have been depleted of theiractivity. Further, the bound silanes of the present invention destroy,reduce, and inhibit the growth and multiplication of bacteria, fungi,and other pathogenic microorganisms, by the disruption of cellmembranes, a mechanism absent from conventional unbound antimicrobialmaterials. The results produced by the bound silanes is not the same asthe results produced by the unbound types, since the bound silanesprovide a prolonged antimicrobial activity and continue to kill andinhibit the proliferation of potentially destructive microorganisms,versus mere temporary and superficial protection offered by the unboundcategory of material.

Among the numerous attempts to alleviate the problems of microorganismson surfaces have involved the use of soaps, detergents, and surfacecleaners. The treatments, however, have for the most part included anunbound category of antimicrobial which is not actually bonded to thesurface sought to be treated, and therefore is consumed by themicroorganisms, with the result that the unbound antimicrobial isdepleted and washed away during routine cleansing. As this diffusioncontinues, the concentration of the active ingredient becomes dilutedbelow effective levels, with the result that the microorganisms soughtto be inhibited, adapt and build up a tolerance, becoming immune to whatwas once an effective treatment dose. Such unbound diffusibleantimicrobials have therefore been found to be limited in their abilityto offer broad spectrum control of microorganisms, in contrast to thebound type of antimicrobial which remains chemically attached to thesurface to which it is applied providing for a surface that preventsrecolonization by the microflora associated therewith. Diffusing typesof antimicrobials also often suffer from the propensity to transferpercutaneously, giving rise to sensitization and irritationimmunological responses, and raising serious questions as to theirultimate fate within the body and body systems.

Bound antimicrobials kill organisms on contact and continue to killorganisms without being diffused or leached from the surface. Thus, thebound antimicrobial leaves behind an effective level of activeingredient and is able to control a broad spectrum of microorganismsincluding gram negative and gram positive bacteria, mold, mildew, fungi,yeast, and algae. The compounds of the present invention have been foundto be more effective at reducing the number of microorganisms, andinhibiting microbially generated odors, than conventional organotincompounds and other organic quaternary ammonium compounds. The silanesof the present invention when delivered from simple water solutionsimmobilize on surfaces and bond thereto to provide a coating ofimmobilized antimicrobial, unlike conventional materials.

The class of organofunctional silane antimicrobials referred to aboveare compounds whose methoxy, ethoxy, propoxy and butoxy silanes arestabilized by their corresponding solvents. To maximize the stability ofthese compounds, the solvents must be present. Disadvantages of thisare, but not limited to, associated toxicities, odors, flammability, anddifficulties in formulating with other useful materials.

In the present invention, this bound characteristic of organic solventborne organosilicon quaternary ammonium compounds is maintained whenwater delivered, as well as their capabilities of performing ateffective kill levels beyond prior art types of compositions, is takenadvantage of in the treatment of surfaces, in order to reduce orsubstantially eliminate the incidence of microorganisms, germs, theirmetabolic products and their somatic and reproductive cell parts, whichcontribute to the spread of such microbes and the problems they causesuch as deterioration, defacement, odors, and health problems of plantsand animals. All of this is accomplished from the easily derived solidforms represented by the silatranes, eliminating the need for solventsand the associated problems of solvents.

Organosilicon compounds containing silatrane groups are not new. Forexample, United Kingdon Patent No. 1,321,616, granted June 27, 1973,shows such compounds and discloses the silatrane compositions to possessthe utility of a surface active agent. In U.S. Pat. No. 4,055,637,issued Oct. 25, 1977, 1-chloromethylsilatrane is disclosed to be usefulas a medicinal preparation for healing wounds and treating dermatities.However, the prior art does not show bound type antimicrobially activequaternary ammonium type organosilicon silatrane compounds as providedby the present invention.

SUMMARY OF THE INVENTION

This invention relates to a method of treating a surface harboringmicroorganisms in order to combat the microorganisms by destroying themicroorganisms or by preventing proliferation of the microorganisms tonumbers that would be destructive to the surface sought to be treatedand protected, or whose body parts or metabolic products can give riseto odors, defacement, or negatively affect other life forms. The methodincludes reacting an alkanolamine with an organosilicon quaternaryammonium compound to form a silatrane compound in the form of a solidparticulate powder, dissolving the silatrane powder in an aqueous mediumto form an antimicrobially active solution of the silatrane powder, andapplying the solution in an antimicrobially effective amount to thesurface sought to be treated and protected, the organosilicon quaternaryammonium compound being an organosilane having the formula selected fromthe group consisting of ##STR2## wherein, in each formula, Y is R or ROwhere each R is an alkyl radical of 1 to 4 carbon atoms or hydrogen;

a has a value of 0, 1 or 2;

R' is a methyl or ethyl radical;

R" is an alkylene group of 1 to 4 carbon atoms;

R'", R"" and R^(v) are each independently selected from a groupconsisting of alkyl radicals of 1 to 18 carbon atoms, --CH₂ C₆ H₅, --CH₂CH₂ OH, --CH₂ OH, and --(CH₂)_(x) NHC(O)R^(vi), wherein x has a value offrom 2 to 10 and R^(vi) is a perfluoroalkyl radical having from 1 to 12carbon atoms; and

X is chloride, bromide, fluoride, iodide, acetate or tosylate.

The treatment can be applied in the form of an emulsion including water,the silatrane, and a water immiscible liquid which is a polysiloxaneselected from the group consisting of polysiloxanes having the generalformula

    R'.sub.3 SiO(R".sub.2 SiO).sub.w (R'"QSiO).sub.2 SiR.sub.p'3 and (R'R"SiO).sub.y

wherein R' is an alkyl radical of 1 to 3 carbon atoms, phenyl, an alkoxyradical having the formula R""O--, wherein R"" is an alkyl radical of 1to 4 carbon atoms or hydrogen; R" is an alkyl radical of 1 or 2 carbonatoms or the phenyl group; R'" has the same meaning as R"; Q is asubstituted or unsubstituted radical composed of carbon and hydrogen, orcarbon, hydrogen and oxygen, or carbon, hydrogen and sulfur, or carbon,hydrogen and nitrogen; w has a value of from 1 to 500; z has a value of1 to 25 and y has a value of 3 to 5.

The most preferred organosilane quaternary ammonium compound for use inpreparing the silatranes in accordance with the method of the presentinvention is 3-(trimethoxysilyl) propyldimethyloctadecyl ammoniumchloride (TMS) of the formula ##STR3##

The invention is also directed to compounds prepared in accordance withthe above described method.

These and other features, objects, and advantages, of the presentinvention will be apparent when considered in light of the followingdetailed description thereof.

DETAILED DESCRIPTION OF THE INVENTION

Ammonium compounds in which all of the hydrogen atoms on nitrogen havebeen substituted by alkyl groups are called quaternary ammonium salts.These compounds may be represented in a general sense by the formula:##STR4##

The nitrogen atom includes four covalently bonded substituents thatprovide a cationic charge. The R groups can be any organic substituentthat provides for a carbon and nitrogen bond with similar and dissimilarR groups. The counterion X is typically halogen. Use of quaternaryammonium compounds is based on the hydrophilic portion of the moleculewhich bears a positive charge. Since most surfaces are negativelycharged, solutions of these cationic surface active agents are readilyadsorbed to the negatively charged surface. This affinity for negativelycharged surfaces is exhibited by a compound hereinafter referred to as"TMS" which is 3-(trimethoxysilyl)propyldimethyloctadecyl ammoniumchloride of the formula: ##STR5##

In the presence of moisture, this antimicrobial agent imparts a durable,wash resistant, broad spectrum biostatic surface antimicrobial finish toa substrate. The organosilicon quaternary ammonium compound is leachresistant, nonmigrating, and is not consumed by microorganisms. It iseffective against gram positive and gram negative bacteria, fungi algae,yeasts, mold, rot, and mildew. The silicone quaternary ammonium complexprovides durable, bacteriostatic, fungistatic, and algistatic surfaces.

The silanes useful in preparing the silatranes in accordance with thisinvention have the general formula ##STR6##

It should be noted that generically, these materials are quaternaryammonium salts of silanes. Most of the silanes falling within the scopeof this invention are known silanes and references disclosing suchsilanes are numerous. One such reference, U.S. Pat. No. 4,259,103,issued to James R. Malek and John L. Speier, on Mar. 31, 1981, discussesthe use of such silanes to render the surfaces of certain substratesantimicrobial. British Patent No. 1,433,303, issued to Charles A. Rothshows the use of fillers treated with certain silanes to be used inpaints and the like to give antimicrobial effects.

Numerous other publications have disclosed such silanes, namely, A. J.Isquith, E. A. Abbott and P. A. Walters, Applied Microbiology, December1972, pages 859-863; P. A. Walters, E. A. Abbott and A. J. Isquith,Applied Microbiology, 25, No. 2, p. 253-256, February 1973 and E. A.Abbott and A. J. Isquith, U.S. Pat. Nos. 3,794,736 issued Feb. 26, 1974,and 4,406,892, issued Sept. 27, 1983, among others.

For purposes of this invention, the silanes can be used neat or they canbe used in solvent or aqueous-solvent solutions. When the silanes areused neat, the inventive process is preferably carried out in a systemin which some small amount of water is present. If it is not possible tohave a system with some small amount of water present, then a watersoluble or water-dispersable, low molecular weight hydrolyzate of thesilane may be used. What is important is the fact that the durability ofany effect produced by the silane as part of a product requires that thesilane molecule react with a surface to a certain extent. The mostreactive species, as far as the silanes are concerned, is the SiOH thatis formed by the hydrolysis of the alkoxy groups present on the silane.The SiOH groups tend to react with the surface and bind the silanes tothe surface. It is believed by the inventor that even though the primemode of coupling to the surface system is by the route described above,it is also believed by the inventor that the alkoxy groups on thesilicon atom may also participate in their own right to bind to thesurface.

Preferred for this invention is a reactive surface containing some smallamount of water. By "reactive", it is meant that the surface mustcontain some groups which will react with some of the silanols generatedby hydrolysis of the silanes of this invention.

R in the silanes of this invention are alkyl groups of 1 to 4 carbonatoms. Thus, useful as R in this invention are the methyl, ethyl, propyland butyl radical. In the above formula RO can also be R. T can also behydrogen thus indicating the silanol form, i.e. the hydrolyzate. Thevalue of a is 0, 1 or 2 and R' is a methyl or ethyl radical. Because ofthe presence of these alkyl radicals, the prior art teaches that thesematerials must be stabilized with a corresponding solvent. Thus, methoxygroups require methanol and ethoxy groups require ethanol, for example.

R" for purposes of this invention is an alkylene group of 1 to 4 carbonatoms. Thus, R" can be alkylene groups such as methylene, ethylene,propylene, and butylene. R'", R"", and R^(v) are each independentlyselected from a group which consists of alkyl radicals of 1 to 18carbons, --CH₂ C₆ H₅, --CH₂ CH₂ OH, --CH₂ OH, and --(CH₂)_(x)NHC(O)R^(vi). x has a value of from 2 to 10 and R^(vi) is aperfluoroalkyl radical having from 1 to 12 carbon atoms. X is chloride,bromide, fluoride, iodide, acetate or tosylate.

Preferred for this invention are the silanes of the general formula##STR7## R is methyl or ethyl; a has a value of zero; R" is propylene;R'" is methyl or ethyl; R"" and R^(v) are selected from alkyl groupscontaining 1 to 18 carbon atoms wherein at least one such group islarger than eight carbon atoms and x is either chloride, acetate ortosylate.

As indicated above, most of these silanes are known from the literatureand methods for their preparation are known as well. See, for example,U.S. Pat. Nos. 4,282,366, issued Aug. 4, 1981; and 4,394,378, issuedJuly 19, 1983, and 3,661,963 issued May 9, 1972, among others.

Specific silanes within the scope of the invention are represented bythe formulae:

    (CH.sub.3 O).sub.3 Si(CH.sub.2).sub.3 N.sup.+ (CH.sub.3).sub.2 C.sub.18 H.sub.37 Cl.sup.-,

    (CH.sub.3 O).sub.3 Si(CH.sub.2).sub.3 N.sup.+ (CH.sub.3).sub.2 C.sub.18 H.sub.37 Br.sup.-,

    (CH.sub.3 O).sub.3 Si(CH.sub.2).sub.3 N.sup.+ (C.sub.10 H.sub.21).sub.2 CH.sub.3 Cl.sup.-,

    (CH.sub.3 O).sub.3 Si(CH.sub.2).sub.3 N.sup.+ (C.sub.10 H.sub.21).sub.2 CH.sub.3 Br.sup.-,

    (CH.sub.3 O).sub.3 Si(CH.sub.2).sub.3 N.sup.+ (CH.sub.3).sub.3 Cl.sup.-,

    (CH.sub.3 O).sub.3 SiCH.sub.2 CH.sub.2 CH.sub.2 P.sup.+ (C.sub.6 H.sub.5).sub.3 Cl.sup.-,

    (CH.sub.3 O).sub.3 SiCH.sub.2 CH.sub.2 CH.sub.2 P.sup.+ (C.sub.6 H.sub.5).sub.3 Br.sup.-,

    (CH.sub.3 O).sub.3 SiCH.sub.2 CH.sub.2 CH.sub.2 P.sup.+ (CH.sub.3).sub.3 Cl.sup.-,

    (CH.sub.3 O).sub.3 SiCH.sub.2 CH.sub.2 CH.sub.2 P.sup.+ (C.sub.6 H.sub.13).sub.3 Cl.sup.-,

    (CH.sub.3).sub.3 Si(CH.sub.2).sub.3 N.sup.+ (CH.sub.3).sub.2 C.sub.12 H.sub.25 Cl.sup.-,

    (CH.sub.3).sub.3 Si(CH.sub.2).sub.3 N.sup.+ (C.sub.10 H.sub.21).sub.2 CH.sub.3 Cl.sup.-,

    (CH.sub.3).sub.3 Si(CH.sub.2).sub.3 N.sup.+ (CH.sub.3).sub.2 C.sub.18 H.sub.37 Cl.sup.-,

    (CH.sub.3 O).sub.3 Si(CH.sub.2).sub.3 N.sup.+ (CH.sub.3).sub.2 C.sub.4 H.sub.9 Cl.sup.-,

    (C.sub.2 H.sub.5 O).sub.3 Si(CH.sub.2).sub.3 N.sup.+ (CH.sub.3).sub.2 C.sub.18 H.sub.37 Cl.sup.-,

    (CH.sub.3 O).sub.3 Si(CH.sub.2).sub.3 N.sup.+ (CH.sub.3).sub.2 CH.sub.2 C.sub.6 H.sub.5 Cl.sup.-,

    (CH.sub.3 O).sub.3 Si(CH.sub.2).sub.3 N.sup.+ (CH.sub.3).sub.2 CH.sub.2 CH.sub.2 OHCl.sup.-, ##STR8##

    (CH.sub.3 O).sub.3 Si(CH.sub.2).sub.3 N.sup.+ (CH.sub.3).sub.2 (CH.sub.2).sub.3 NHC(O)(CF.sub.2).sub.6 CF.sub.3 Cl.sup.-,

    (CH.sub.3 O).sub.3 Si(CH.sub.2).sub.3 N.sup.+ (C.sub.2 H.sub.5).sub.3 Cl.sup.-.

The water immiscible liquids, or volatiles as used in the emulsions ofthe present invention, are silicone oils which are highly volatile, andlow in viscosity and molecular weight. For example, there may beemployed trimethylsiloxy endblocked polydimethylsiloxanes, cyclicsiloxanes such as dimethylsiloxane cyclic tetramer, and phenylmethylfluids such as linear polyphenylmethylsiloxanes. Preferred for thisinvention are those silicone oils having a viscosity at twenty-fivedegrees Centigrade ranging from about 0.65 cs to about one thousand cs.A particularly preferred range is from about 0.65 cs to about 20 cs,although those silicone oils of viscosities of 50 cs, and 350 cs, can beemployed. These silicone oils are more particularly described and setforth in detail in U.S. Pat. No. 4,631,273, issued Dec. 23, 1986, thedisclosure of which is incorporated herein by reference. Such siliconeoils are siloxanes which are low molecular weight cyclics andpolysiloxanes having the general formula

    R'.sub.3 SiO(R".sub.2 SiO).sub.w (R'"QSiO).sub.2 SiR.sub.p'3 and (R'R"SiO).sub.y

wherein R' is an alkyl radical of 1 to 3 carbon atoms, phenyl, an alkoxyradical having the formula R""O--, wherein R"" is an alkyl radical of 1to 4 carbon atoms or hydrogen; R" is an alkyl radical of 1 or 2 carbonatoms or the phenyl group; R'" has the same meaning as R"; Q is asubstituted or unsubstituted radical composed of carbon and hydrogen, orcarbon, hydrogen and oxygen, or carbon, hydrogen and sulfur, or carbon,hydrogen and nitrogen; w has a value of from 1 to 500; z has a value of1 to 25 and y has a value of 3 to 5.

The organosilane silatrane may also be employed in accordance with thepresent invention in the form of a microemulsion containing thesilatrane. Such microemulsions and their preparation are described inapplicants' prior copending application U.S. Ser. No. 07/015,645, filedFeb. 17, 1987, now U.S. Pat. No. 4,842,766 issued June 27, 1989, andassigned to the same assignee as the present application. Solutions withparticle sizes less than 0.150 microns are disclosed which are eitheroil-in-water or water-in-oil microemulsions including the silatrane andat least one surfactant. The prior copending application relating to themicroemulsions is considered incorporated herein by reference, as isU.S. Pat. No. 4,631,273, issued Dec. 23, 1986, relating to the formationof emulsions including the silatranes of the present invention. The '273patent is also assigned to the same assignee as the present application.

Various procedures are employed in order to test the organosilanes ofthe present invention. For example, the presence of the chemical on asubstrate can be determined by complexing a standardized solution ofbromophenol blue in water with the quaternary nitrogen of theorganosilane and recording the color change spectrophotometrically.Results of this test can be used in order to determine whether theorganosilane has bound itself to a particular surface. Such a testprocedure is set forth below.

The anion of an aqueous sodium salt of bromphenol blue can be complexedwith the cation of polymerized silanes of this invention while on asubstrate. The blue colored complex, substantive to a water rinse, isqualitatively indicative of the presence of the cation on the substratethus indicating the extent of antimicrobial agent on a given substrate.A comparison of the intensity of retained blue color to a color standardis used as a check to determine if the treatment has been appliedproperly.

One method consists of preparing a 0.02 to 0.04 weight percent solutionof bromphenol blue in distilled water. This solution is made alkalineusing a few drops of saturated Na₂ CO₃ solution per 100 milliliters ofthe solution. Two to three drops of this solution are placed on thetreated substrate and allowed to stand for two minutes. The substrate isthen rinsed with copious amounts of tap water and the substrate isobserved for a blue stain and it is compared to a color standard.

For a spectrophotometric determination, the following test is used. Thesodium salt of bromphenol blue is depleted from a standard solution bycomplexing with the cations on a treated substrate. The change inbromphenol blue concentration is determined spectrophotometrically or bycomparison with color standards whereby the level of substrate treatmentby the cationic silane is determinable.

The method consists of preparing a 0.02 weight percent standard solutionof bromphenol blue in distilled water. It is made alkaline with a fewdrops of saturated Na₂ CO₃ solution per 100 milliliters of bromphenolblue solution. The color of this solution is purple. The blank solutionis adjusted to yield a 10 to 12% transmittance reading when measured in1 cm cells using a spectrophotometer set at 589 nm by the followingmethod. Fill a container 3/4 full of distilled water and add 2 ml of the0.02% standard bromphenol blue solution for every 50 ml of distilledwater. Add 0.5 ml of a 1% Triton® X-100 surfactant (manufactured by Rohmand Haas, Philadelphia, PA, USA) aqueous solution for every 50 ml ofwater. Mix, and using the spectrophotometer, determine the maximumabsorbance. Adjust the upper zero to 100% transmittance with distilledwater. Check the percent transmittance of the working bromphenol bluesolution at the maximum absorbance setting. Adjust the blank solution to10 to 12% transmittance with either water or bromphenol blue standardsolution as necessary.

The samples of treated substrate can be tested by placing 0.5 gramsamples of the substrate standards in a flask large enough forsubstantial agitation of the sample and the test solution. Add 50 ml ofthe working solution. Agitate for 20 minutes on a wrist-action shaker.Fill the test curvette with the test solution. Centrifuge if particulatematter is present. Measure the % transmittance at the wavelength setforth above. The transmittance is compared against a standard curveprepared by preparing several substrate samples of known concentrationof the cationic silane. For example, samples containing a known amountof cationic silane at, for example, 0%, 0.25%, 0.50%, 0.75% and 1% areread spectrophotometrically and a curve is plotted.

The antimicrobial activity of a treated surface is normally evaluated byshaking a sample weighing 0.75 grams in a 750,000 to 1,500,000 countKlebsiella pneumoniae suspension for a one hour contact time. Thesuspension is serially diluted, both before and after contact, andcultured. The number of viable organisms in the suspensions isdetermined. The percent reduction based on the original count isdetermined. The method is intended for those surfaces having a reductioncapability of 75 to 100% for the specified contact time. The results arereported as the percent reduction. Media used in this test are nutrientbroth, catalog No. 0003-01-6 and tryptone glucose extract agar, catalogNo. 0002-01-7 both available from Difco Laboratories, Detroit, Mich.U.S.A. The microorganism used is Klebsiella pneumoniae American TypeCulture Collection; Rockville, Md. U.S.A., catalog No. 4352. Theprocedure used for determining the zero contact time counts is carriedout by utilizing two sterile 250 ml. screw-cap Erlenmeyer flasks foreach sample. To each flask is added 70 ml of sterile buffer solution. Toeach flask is added, aseptically, 5 ml of the organism inoculum. Theflasks are capped and placed on a wrist action shaker. They are shakenat maximum speed for 1 minute. Each flask is considered to be at zerocontact time and is immediately subsampled by transferring 1 ml of eachsolution to a separate test tube containing 9 ml of sterile buffer. Thetubes are agitated with a vortex mixer and then 1 ml of each solution istransferred to a second test tube containing 9 ml of sterile buffer.Then, after agitation of the tubes, 1 ml of each tube is transferred toa separate sterile petri dish. Duplicates are also prepared. Sixteen mlof molten (42° C.) tryptone glucose extract agar is added to each dish.The dishes are each rotated ten times clockwise and ten timescounterclockwise. The dishes are then incubated at 37° C. for 24 to 36hours. The colonies are counted considering only those between 30 and300 count as significant. Duplicate samples are averaged. The procedureused for determining the bacterial count after 1 hour is essentially thesame as that used to determine the count at the zero contact time. Theonly difference is that pour plating is performed at the 10⁰ and 10⁻¹dilutions as well as at the 10⁻² dilution. "Percent reduction" iscalculated by the formula ##EQU1## where A is the count per milliliterfor the flask containing the treated substrate; B is zero contact timecount per milliliter for the flask used to determine "A" before theaddition of the treated substrate and C is zero contact time count permilliliter for the untreated control substrate.

The foregoing "Shake Flask Test" measures antimicrobial substrateactivity. An alternative test sometimes employed is the "Agar PlateGraphing Technique" which again affords a measure of antimicrobialsubstrate activity, in which treated swatches of fabric are placed onagar impregnated with Klebsiella pneumoniae. Antimicrobial activity ismeasured by the existence of a zone of inhibition and diffusability inthe agar. Immobilized antimicrobials will not show a zone.

It is also possible to measure antimicrobial solution activity and thisis performed in accordance with the procedures of the "MinimumInhibitory Concentration Test(MIC)" in which the level of chemicalrequired to inhibit the growth of microorganisms in a system isdetermined, typically employing organisms such as Staphylococcus aureus,Klebsiella pneumoniae, and Aspergillus niger.

The following examples illustrate the concepts of the present invention.

EXAMPLE I

A white powder antimicrobial solid was prepared by the reaction of 118.9grams of 3-(trimethoxysilyl) propyldimethyl octadecyl ammonium chlorideand 142 grams of methanol with 14.9 grams of triethanolamine in asolvent mixture of 9 grams isobutanol and 50 grams of toluene. Thesematerials were heated and refluxed with stirring. Over a period of threehours, the methanol solvents and water were distilled off and themixture cooled. A white solid representing 84% of theoretical yield wasobtained after vacuum filtration.

While the foregoing example employs triethanolamine as a reactant toproduce the silatrane reaction product, any alkanolamine is appropriate.

EXAMPLE II

The Shake Flask antimicrobial test explained above was employed in orderto determine antimicrobial activity. Cotton fabric was treated with onepercent by weight of the white powder in a water solution. Both ten andthirty minute soaks provided a reduction of 100 percent in comparison toa reduction of 64.8 percent for a control, indicating excellentantimicrobial activity for the organosilane silatrane composition of thepresent invention.

EXAMPLE III

There was heated and stirred for three hours a mixture including 118.4grams of 3-(trimethyloxysilyl) propyldimethyloctadecyl ammoniumchloride, 141 grams of methanol, 14.9 grams of triethanolamine, andfifty grams of toluene. The mixture was dried in a forced air oven atabout two-hundred degrees Centigrade to yield a yellow-white powder. Thepowder was washed three times with acetone resulting in a dry whitepowder material.

A ladder series of concentration calculated as fully hydrolyzed3-trioxysilylpropyl dimethyloctadecyl ammonium chloride were preparedusing the triethanolamine silatrane of 3-trimethoxysilylpropyldimethyloctadecyl ammonium chloride (I) and 3-trimethyoxysilylpropyldimethyloctadecyl ammonium chloride (II), the ladder being composed of0.09, 0.1., 0.25, 0.50 and 1.00% by weight active on cotton andpolyester fabrics. Treatment was accomplished by wet weight pick up fromtap water solutions of the test compounds. The fabrics were dried andtested by the following procedures:

A. Dynamic Shake Flask Antibacterial Test--Klebsiella pneumonia Gram (-)and Staphylococcus Aureus Gram (+). Standard procedure.

B. Bromophenolblue Spectrophotometric Analytical Test. 0.5 g test fabricused in standard procedure.

C. A above after 2 grams of the test fabric were rinsed in 200 ml of 40°C. deionized water for 20 minutes, squeezed dry and oven dryed at 100°C.

D. B above per C.

E. Zone of Inhibition

1. Tryptocase Soy Agar, 17/8" fabric circle placed on lawn of Klebsiellapneumoniae (24 hour broth culture diluted 1:100 in sterile deionizedwater phosphate buffer, 1 ml spread on plate as lawn) or Staphylococcusaureus (prepared as above). Readings after 48 hours incubation at 37° C.

2. Saborauds Dextrose Agar, 17/8" fabric circle placed on agar andinnoculated with a spore suspension with Triton® X-100 wetting agent ofAspergillus niger.

Readings were made for total coverage after 21 days incubation at 30° C.

F. Zone of Inhibition Run as E with samples per C.

The test results are shown in the Tables that follow.

The evidence of a leaching component that gives a zone of inhibition isclear from tests E and F showing a zone before rinse and no zone afterrinse and from tests A and C where the activity against the testorganisms is measurably reduced after rinsing. The durability of theantimicrobial as the silane quaternary amine as the monomer or asdelivered from the hydrolysis of the silatrane is seen clearly fromtests E and F, surface growth of A. niger profile the same and tests Band D showing analytical equivalence from rinsed/nonrinsedsilane/silatrane comparisons and tests A and C showing identical minimalactivity profiles silane/silatrane.

The silatrane of triethanolamine and 3-trimethoxysilylpropyldimethyloctadecyl ammonium chloride provides a water soluble soliddelivery form of 3-trimethoxysilylpropyl dimethyloctadecyl ammoniumchloride that provides a durable antimicrobial surface after a rinseprotocol and provides for a leaching antimicrobial before rinsing. Uponcontact with water, the silatrane reverts to TMS and triethanolamine.

                                      TABLE I                                     __________________________________________________________________________    Analytical and Antimicrobial Tests - Silatrane                                __________________________________________________________________________             Sample                                                                        A. DSF-Antibacterial    C. DSF (Rinsed)                                       % Reduction   B. BPB-Analytical                                                                       % Reduction   D. BPB (Rinsed)                         K. pneumoniae                                                                         S. aureus                                                                           % Transmission                                                                          K. pneumoniae                                                                          S. aureus                                                                          % Transmission                 __________________________________________________________________________    Active Ingredient                                                             I. (Silatrane)                                                                Fabric: Cotton                                                                0.00%    16       32   11.0      19       26   11.0                           0.10%    46       64   12.5      38       42   12.5                           0.25%    98      100   21.0      94       84   23.0                           0.50%      99.99 100   58.0        99.9     99.9                                                                             73.0                           1.00%    100     100   68.0      100      100  81.0                           Fabric: Polyester                                                             0.00%     0       3    11.0       0        4   11.0                           0.10%    28       35   12.0      41       28   13.0                           0.25%    92      100   27.0      86       96   36.0                           0.50%    97      100   61.0      93       100  64.0                           1.00%    100     100   75.0      100      100  78.0                           Analytical Blank                                                                       --      --    11.0                    11.0                           __________________________________________________________________________             Sample                                                                        E. Zone of Inhibition   F. Zone of Inhibition (Rinsed)                         mm                     mm                                                                      Surface                 Surface                                               Growth                  Growth                              K. pneumoniae                                                                         S. aureus                                                                          A. niger                                                                           % Covered                                                                           K. pneumoniae                                                                         S. aureus                                                                          A. niger                                                                           % Covered                           mm                21 Days                                                                             mm                21 Days                    __________________________________________________________________________    Active Ingredient                                                             I. (Silatrane)                                                                Fabric: Cotton                                                                0.00%    0       0    0    100   0       0    0    100                        0.10%    0       0    0    75    0       0    0    80                         0.25%    1       3    0    50    0       0    0    40                         0.50%    2       7    0     0    0       0    0     0                         1.00%    4       8    1     0    0       0    0     0                         Fabric: Polyester                                                             0.00%    0       0    0    100   0       0    0    100                        0.10%    0       0    0    75    0       0    0    80                         0.25%    0       2    0    10    0       0    0    20                         0.50%    1       4    0     0    0       0    0     0                         1.00%    3       6    1     0    0       0    0     0                         Analytical Blank                                                                       --      --   --   --    --      --   --   --                         __________________________________________________________________________

                                      TABLE II                                    __________________________________________________________________________    Analytical and Antimicrobial Tests: TMS                                       __________________________________________________________________________             Sample                                                                        A. DSF-Antibacterial    C. DSF (Rinsed)                                       % Reduction   B. BPB-Analytical                                                                       % Reduction   D. BPB (Rinsed)                         K. pneumoniae                                                                         S. aureus                                                                           % Transmission                                                                          K. pneumoniae                                                                          S. aureus                                                                          % Transmission                 __________________________________________________________________________    Active Ingredient                                                             II. TMS                                                                       Fabric: Cotton                                                                0.00%    22      38    11.0      18       29   11.0                           0.10%    63      65    13.5      55       48   12.5                           0.25%    72      84    28.0      83       90   23.0                           0.50%      99.9  100   63.0        99.5   100  58.0                           1.00%    100     100   72.0      100      100  75.0                           Fabric: Polyester                                                             0.00%     0       2    11.0       0        3   11.0                           0.10%    48      52    16.0      32       28   14.0                           0.25%    98        99.99                                                                             34.0      96         98.6                                                                             29.0                           0.50%    100       99.99                                                                             74.0      100      100  65.0                           1.00%    100     100   86.0      100      100  82.0                           Analytical Blank                                                                       --      --    11.0                    11.0                           __________________________________________________________________________             Sample                                                                        E. Zone of Inhibition   F. Zone of Inhibition (Rinsed)                        mm                      mm                                                                      Surface                 Surface                                               Growth                  Growth                              K. pneumoniae                                                                         S. aureus                                                                          A. niger                                                                           % Covered                                                                           K. pneumoniae                                                                         S. aureus                                                                          A. niger                                                                           % Covered                           mm                21 Days                                                                             mm                21 Days                    __________________________________________________________________________    Active Ingredient                                                             II. TMS                                                                       Fabric: Cotton                                                                0.00%    0       0    0    100                     100                        0.10%    0       0    0    70    0       0    0    75                         0.25%    0       0    0    25    0       0    0    30                         0.50%    0       0    0     0    0       0    0     0                         1.00%    0       0    0     0    0       0    0     0                         Fabric: Polyester                                                             0.00%    0       0    0    100   0       0    0    100                        0.10%    0       0    0    60    0       0    0    50                         0.25%    0       0    0     0    0       0    0     0                         0.50%    0       0    0     0    0       0    0     0                         1.00%    0       0    0     0    0       0    0     0                         Analytical Blank                                                                       --      --   --   --    --      --   --   --                         __________________________________________________________________________

The organosilane quaternary ammonium silatrane compound produced in theforegoing examples is shown in the following formula ##STR9## whereinR¹, R², R³, and R⁴, each represent a hydrogen atom or a methyl, ethyl,propyl, or butyl radical.

The genus of the organosilane silatrane compounds of the presentinvention is shown below, and in each formula, the radicals indicatedtherein are as previously defined above. ##STR10##

Regarding the activity of the compounds of the present invention, suchcompounds have been found to be effective against a number ofmicroorganisms, such as "BACTERIA": Gram (-); Escherichia coli,Klebsiella pneumoniae, Klebsiella oxytoca, Pseudomonas aeruginosa,Pseudomonas fluorescens, Proteus mirabilis, Proteus vulgaris, Salmonellatyphi, Salmonella typhimurium, Salmonella cholera suis, Enterobactercloacae, Enterobacter aerogenes, Morganella morganii, Aeromonashydrophila, Citrobacter freundii, Citrobacter deversus, Serratiamarcescens, Serratia liquifaciens, Xanthomonas campestris, Acinetobactercalcoaceticus; Gram (+): Staphylococcus aureus, Staphylococcusepidermidis, Streptococcus mutans, Streptococcus pyogenes, Streptococcusfecalis, Micrococcus lutea, Bacillus sp. (vegetative cell); "Fungi":Aspergillus niger, Aspergillus flavus, Aspergillus sydowi, Aspergillusversicolor, Aspergillus terreus, Penicillium chrysogenum, Penicilliumvariabile, Penicillium funiculosum, Penicillium pinophilum, Poriaplacenta, Aureobasidium pullulans, Gloeophyllum trabeum, Chaetomiumglobosum, Trichoderma viride, Trichophyton mentagrophytes;"Fungi"(yeasts): Candida albicans, Candida pseudotropicalis,Saccharomyces cerevisiae.

It will be apparent from the foregoing that many other variations andmodifications may be made in the compounds, compositions, and methodsdescribed herein without departing substantially from the essentialfeatures and concepts of the present invention. Accordingly, it shouldbe clearly understood that the forms of the invention described hereinare exemplary only and are not intended as limitations on the scope ofthe present invention.

That which is claimed is:
 1. A method of treating a surface to combatmicroorganisms comprising reacting an alkanolamine with an organosiliconquaternary ammonium compound to form a solid particulate silatranecompound, dissolving the silatrane in an aqueous medium and forming anantimicrobially active solution of the silatrane, and applying thesolution to the surface, the organosilicon quaternary ammonium compoundbeing an organosilane having the formula selected from the groupconsisting of ##STR11## wherein, in each formula, Y is R or RO whereeach R is an alkyl radical of 1 to 4 carbon atoms or hydrogen;a has avalue of 0, 1 or 2; R' is a methyl or ethyl radical; R" is an alkylenegroup of 1 to 4 carbon atoms; R'", R"" and R^(v) are each independentlyselected from a group consisting of alkyl radicals of 1 to 18 carbonatoms, --CH₂ C₆ H₅, --CH₂ CH₂ OH, --CH₂ OH, and --(CH₂)_(x)NHC(O)R^(vi), wherein x has a value of from 2 to 10 and R^(vi) is aperfluoroalkyl radical having from 1 to 12 carbon atoms; and X ischloride, bromide, fluoride, iodide, acetate or tosylate.
 2. A method asclaimed in claim 1 wherein the organosilicon compound has the formula##STR12## wherein each R is an alkyl radical of 1 to 4 carbon atoms orhydrogen; a has a value of 0, 1 or 2; R' is a methyl or ethyl radical;R" is an alkylene group of 1 to 4 carbon atoms; R'", R"" and R^(v) areeach indenpendently selected from a group consisting of alkyl radicalsof 1 to 18 carbon atoms, --CH₂ C₆ H₅, --CH₂ CH₂ OH, --CH₂ OH, and--(CH₂)_(x) NHC(O)R^(vi), wherein x has a value of from 2 to 10 andR^(vi) is a perfluoroalkyl radical having from 1 to 12 carbon atoms; Xis chloride, bromide, fluoride, iodide, acetate or tosylate.
 3. A methodas claimed in claim 1 wherein the organosilicon compound has the formula##STR13## wherein R is an alkyl radical of 1 to 4 carbon atoms orhydrogen; a has a value of 0, 1 or 2; R' is a methyl or ethyl radical;R" is an alkylene of 1 to 4 carbon atoms; X is chloride, bromide,fluoride, iodide, acetate or tosylate.
 4. The method of claim 1 whereinthe organosilane is 3-(trimethoxysilyl) propyldimethyloctadecyl ammoniumchloride of the formula ##STR14##
 5. The method of claim 1 wherein thesilatrane compound has the formula ##STR15## wherein R¹, R², R³, and R⁴,each represent a hydrogen atom or a methyl, ethyl, propyl, or butylradical.
 6. The method of claim 1 wherein the alkanolamine istriethanolamine.
 7. A method of treating a surface to combatmicroorganisms comprising applying to the surface an aqueous solution ofthe compound ##STR16## in which R¹, R², R³ and R⁴ each represent ahydrogen atom or a methyl, ethyl, propyl or butyl radical.
 8. A methodof treating a surface to combat microorganisms comprising applying tothe surface an aqueous solution of a reaction product of an alkanolamineand an organosilicon quaternary ammonium compound having a formulaselected from the group consisting of: ##STR17## wherein in each formulaY is R or RO where R is an alkyl radical of 1 to 4 carbon atoms orhydrogen;a has a value of 0, 1 or 2; R' is a methyl or ethyl radical; R"is an alkylene group of 1 to 4 carbon atoms; R'", R"" and R^(v) are eachindependently selected from the group consisting of alkyl radicals of 1to 18 carbon atoms, --CH₂ C₆ H₅, --CH₂ CH₂ OH, --CH₂ OH, and --(CH₂)_(x)NHC(O)R^(vi), wherein x has a value of from 2 to 10 and R^(vi) is aperfluoroalkyl radical having from 1 to 12 carbon atoms; and X ischloride, bromide, fluoride, iodide, acetate or tosylate.
 9. A method oftreating a surface to combat microorganisms comprising applying to thesurface an aqueous solution of an alkanolamine silatrane of3-trimethoxysilylpropyl dimethyloctadecyl ammonium chloride.
 10. Amethod of treating a surface to combat microorganisms comprisingapplying to the surface an aqueous solution of a compound having aformula selected from the group consisting of: ##STR18## wherein in eachformula Y is R or RO where R is an alkyl radical of 1 to 4 carbon atomsor hydrogen;a has a value of 0, 1 or 2; R' is a methyl or ethyl radical;R" is an alkylene group of 1 to 4 carbon atoms; R'", R"" and R^(v) areeach independently selected from the group consisting of alkyl radicalsof 1 to 18 carbon atoms, --CH₂ C₆ H₅, --CH₂ CH₂ OH, --CH₂ OH, and--(CH₂)_(x) NHC(O)R^(vi), wherein x has a value of from 2 to 10 andR^(vi) is a perfluoroalkyl radical having from 1 to 12 carbon atoms; Xis chloride, bromide, fluoride, iodide, acetate or tosylate; and R¹, R²,R³ and R⁴ each represent a hydrogen atom or a methyl, ethyl, propyl orbutyl radical.